PalletTool

How many 400 × 200 × 200 mm cartons fit on a EUR pallet?

60 cartons of 400 × 200 × 200 mm fit on a EUR pallet (1200 × 800 mm): 12 cartons per layer, 5 layers within a 1200 mm stack height including the pallet.

Per layer

12

Layers

5

Total cartons

60

Stack height

1144 mm

Deck used

100%

Best pattern: Split-Row Interlock

Cartons sit in mixed orientations, the pattern combines both directions. Most rows face one way and the remaining strip is turned 90°, so layers can be mirrored and lock together like brickwork.

Why this pattern here: Straight rows of 400 × 200 mm leave a strip of deck unused, and that strip is wide enough for cartons turned 90°. Splitting the layer this way fits 12 per layer and lets alternating layers mirror and interlock.

Layer diagram: 12 cartons of 400 × 200 × 200 mm per layer on a EUR pallet, Split-Row Interlock pattern image/svg+xml Matplotlib v3.11.1, https://matplotlib.org/
Layers 1, 3 · 12 ctn · computed layer diagram, EUR pallet (1200 × 800 mm)

Pattern comparison

PatternCartons per layer
Grid12
Split-Row InterlockBest12
Pinwheel4

Several layouts tie at 12 of these 400 × 200 mm cartons per layer (grid 12, split-row 12, pinwheel 4). The tool selects the Split-Row Interlock pattern because when counts are equal an interlocking layout beats a plain grid on load stability. 5 layers reach 1144 mm including the 144 mm pallet deck, at 100% of the deck footprint.

Prefer stability? The split-row interlock alternative

The maximum-load layout above leaves 4 of its 12 cartons per layer stacked in unbonded columns, a carton bonded to only one below rides the stack as a free tower held by wrap alone. If stability matters more than count: a split-row interlock fits 10 of these 400 × 200 mm cartons per layer, 2 fewer, and every carton rests across at least two cartons below, so the layers interlock like brickwork. 50 cartons per pallet at 1144 mm, using 83.3% of the deck.

Stability alternative: 10 cartons of 400 × 200 × 200 mm per layer, Split-Row Interlock pattern image/svg+xml Matplotlib v3.11.1, https://matplotlib.org/
Layers 1, 3 · 10 ctn · Split-Row Interlock alternative, computed layout

These figures assume the height limit binds at 1200 mm. Weight is not shown here because it depends on the actual carton weight, the interactive calculator also enforces a max payload per pallet.

Plan this carton in the calculator →

Opens the free tool with 400 × 200 × 200 mm on the EUR pallet prefilled.

Same carton on other pallets

Nearby carton sizes on the EUR pallet

Computed by the PalletTool engine, the same deterministic solver behind the free calculator. Published by Eastwest Medico ApS, Copenhagen, a company that loads real pallets for humanitarian shipments. Not AI-written text, every number on this page comes from the computation above.

Last computed: July 25, 2026