How many 500 × 300 × 200 mm cartons fit on a EUR pallet?
25 cartons of 500 × 300 × 200 mm fit on a EUR pallet (1200 × 800 mm): 5 cartons per layer, 5 layers within a 1200 mm stack height including the pallet.
Per layer
5
Layers
5
Total cartons
25
Stack height
1144 mm
Deck used
78.1%
Best pattern: Split-Row Interlock
Cartons sit in mixed orientations, the pattern combines both directions. Most rows face one way and the remaining strip is turned 90°, so layers can be mirrored and lock together like brickwork.
Why this pattern here: Straight rows of 500 × 300 mm leave a strip of deck unused, and that strip is wide enough for cartons turned 90°. Splitting the layer this way fits 5 per layer and lets alternating layers mirror and interlock.
Pattern comparison
| Pattern | Cartons per layer |
|---|---|
| Grid | 4 |
| Split-Row InterlockBest | 5 |
| Pinwheel | 4 |
Here the split-row interlock fits 5 of these 500 × 300 mm cartons per layer, where a plain grid manages 4 and a pinwheel 4. Turning one strip of the layer 90° covers 78.1% of the deck footprint, and because alternating layers are mirrored, the load interlocks like brickwork. 5 layers reach 1144 mm including the 144 mm pallet deck.
Prefer stability? The split-row interlock alternative
The maximum-load layout above leaves 2 of its 5 cartons per layer stacked in unbonded columns, a carton bonded to only one below rides the stack as a free tower held by wrap alone. If stability matters more than count: a split-row interlock fits 4 of these 500 × 300 mm cartons per layer, 1 fewer, and every carton rests across at least two cartons below, so the layers interlock like brickwork. 20 cartons per pallet at 1144 mm, using 62.5% of the deck.
These figures assume the height limit binds at 1200 mm. Weight is not shown here because it depends on the actual carton weight, the interactive calculator also enforces a max payload per pallet.
Opens the free tool with 500 × 300 × 200 mm on the EUR pallet prefilled.
Same carton on other pallets
Nearby carton sizes on the EUR pallet
- 400 × 300 × 200 mm (40 cartons)
- 500 × 300 × 300 mm (15 cartons)
- 500 × 400 × 200 mm (20 cartons)
- 430 × 310 × 250 mm (20 cartons)
- 400 × 300 × 150 mm (56 cartons)
- 400 × 300 × 250 mm (32 cartons)
Computed by the PalletTool engine, the same deterministic solver behind the free calculator. Published by Eastwest Medico ApS, Copenhagen, a company that loads real pallets for humanitarian shipments. Not AI-written text, every number on this page comes from the computation above.
Last computed: July 25, 2026