PalletTool

How many 600 × 500 × 400 mm cartons fit on a Standard pallet?

8 cartons of 600 × 500 × 400 mm fit on a Standard pallet (1200 × 1000 mm): 4 cartons per layer, 2 layers within a 1200 mm stack height including the pallet.

Per layer

4

Layers

2

Total cartons

8

Stack height

950 mm

Deck used

100%

Best pattern: Grid

Cartons sit lengthwise, long side along the pallet's length. All cartons face the same way in straight rows and columns, like a spreadsheet.

Why this pattern here: 600 and 500 mm divide the 1200 × 1000 mm deck cleanly enough that plain rows already fit 4 per layer, so no rotated or interlocked arrangement can beat the simple grid here.

Layer diagram: 4 cartons of 600 × 500 × 400 mm per layer on a Standard pallet, Grid pattern image/svg+xml Matplotlib v3.11.1, https://matplotlib.org/
Layer 1–2 · 4 ctn · computed layer diagram, Standard pallet (1200 × 1000 mm)

Pattern comparison

PatternCartons per layer
GridBest4
Split-Row Interlock3
PinwheelDoes not fit

A plain grid is the honest winner for the 600 × 500 mm footprint: 4 cartons per layer, against 3 split-row and no feasible pinwheel arrangement. The rows cover 100% of the deck footprint, and 2 layers bring the stack to 950 mm including the 150 mm pallet deck. One caveat: a grid has no interlock of its own, its layers sit in independent columns held by wrap and friction.

Prefer stability? The split-row interlock alternative

The maximum-load layout above leaves 4 of its 4 cartons per layer stacked in unbonded columns, a carton bonded to only one below rides the stack as a free tower held by wrap alone. If stability matters more than count: a split-row interlock fits 3 of these 600 × 500 mm cartons per layer, 1 fewer, and all but 3 cartons per layer rest across at least two cartons below and interlock like brickwork. 6 cartons per pallet at 950 mm, using 75% of the deck.

Stability alternative: 3 cartons of 600 × 500 × 400 mm per layer, Split-Row Interlock pattern image/svg+xml Matplotlib v3.11.1, https://matplotlib.org/
Layer 1–2 · 3 ctn · Split-Row Interlock alternative, computed layout

These figures assume the height limit binds at 1200 mm. Weight is not shown here because it depends on the actual carton weight, the interactive calculator also enforces a max payload per pallet.

Plan this carton in the calculator →

Opens the free tool with 600 × 500 × 400 mm on the Standard pallet prefilled.

Same carton on other pallets

Nearby carton sizes on the Standard pallet

Computed by the PalletTool engine, the same deterministic solver behind the free calculator. Published by Eastwest Medico ApS, Copenhagen, a company that loads real pallets for humanitarian shipments. Not AI-written text, every number on this page comes from the computation above.

Last computed: July 25, 2026