PalletTool

How many 800 × 600 × 200 mm cartons fit on a Standard pallet?

10 cartons of 800 × 600 × 200 mm fit on a Standard pallet (1200 × 1000 mm): 2 cartons per layer, 5 layers within a 1200 mm stack height including the pallet.

Per layer

2

Layers

5

Total cartons

10

Stack height

1150 mm

Deck used

80%

Best pattern: Grid

Cartons sit rotated 90°, long side across the pallet. All cartons face the same way in straight rows and columns, like a spreadsheet.

Why this pattern here: 800 and 600 mm divide the 1200 × 1000 mm deck cleanly enough that plain rows already fit 2 per layer, so no rotated or interlocked arrangement can beat the simple grid here.

Layer diagram: 2 cartons of 800 × 600 × 200 mm per layer on a Standard pallet, Grid pattern image/svg+xml Matplotlib v3.11.1, https://matplotlib.org/
Layer 1–5 · 2 ctn · computed layer diagram, Standard pallet (1200 × 1000 mm)

Pattern comparison

PatternCartons per layer
GridBest2
Split-Row InterlockDoes not fit
PinwheelDoes not fit

A plain grid is the honest winner for the 800 × 600 mm footprint: 2 cartons per layer, against no feasible split-row and no feasible pinwheel arrangement. The rows cover 80% of the deck footprint, and 5 layers bring the stack to 1150 mm including the 150 mm pallet deck. One caveat: a grid has no interlock of its own, its layers sit in independent columns held by wrap and friction.

No better-interlocking layout exists for this carton on this deck within the computed patterns. Stack it column-aligned, corners over corners, and rely on stretch wrap or strapping for lateral stability.

These figures assume the height limit binds at 1200 mm. Weight is not shown here because it depends on the actual carton weight, the interactive calculator also enforces a max payload per pallet.

Plan this carton in the calculator →

Opens the free tool with 800 × 600 × 200 mm on the Standard pallet prefilled.

Same carton on other pallets

Nearby carton sizes on the Standard pallet

Computed by the PalletTool engine, the same deterministic solver behind the free calculator. Published by Eastwest Medico ApS, Copenhagen, a company that loads real pallets for humanitarian shipments. Not AI-written text, every number on this page comes from the computation above.

Last computed: July 25, 2026