PalletTool

How many 28 × 22 × 22 in cartons fit on a US 48×40 pallet?

2 cartons of 28 × 22 × 22 in (711 × 559 × 559 mm) fit on a US 48×40 pallet, 48 × 40 in (1219 × 1016 mm): 2 cartons per layer, 1 layers within a 47.2 in (1200 mm) stack height including the pallet.

Per layer

2

Layers

1

Total cartons

2

Stack height

27.7 in (705 mm)

Deck used

64.2%

Best pattern: Grid

Cartons sit rotated 90°, long side across the pallet. All cartons face the same way in straight rows and columns, like a spreadsheet.

Why this pattern here: 28 and 22 in divide the 48 × 40 in (1219 × 1016 mm) deck cleanly enough that plain rows already fit 2 per layer, so no rotated or interlocked arrangement can beat the simple grid here.

Layer diagram: 2 cartons of 28 × 22 × 22 in per layer on a US 48×40 pallet, Grid pattern image/svg+xml Matplotlib v3.11.1, https://matplotlib.org/
Layer 1 · 2 ctn · computed layer diagram, US 48×40 pallet, 48 × 40 in (1219 × 1016 mm)

Pattern comparison

PatternCartons per layer
GridBest2
Split-Row InterlockDoes not fit
PinwheelDoes not fit

A plain grid is the honest winner for the 28 × 22 in footprint: 2 cartons per layer, against no feasible split-row and no feasible pinwheel arrangement. The rows cover 64.2% of the deck footprint, and 1 layers bring the stack to 27.7 in (705 mm) including the 5.7 in (146 mm) pallet deck. One caveat: a grid has no interlock of its own, its layers sit in independent columns held by wrap and friction.

No better-interlocking layout exists for this carton on this deck within the computed patterns. Stack it column-aligned, corners over corners, and rely on stretch wrap or strapping for lateral stability.

These figures assume the height limit binds at 47.2 in (1200 mm). Weight is not shown here because it depends on the actual carton weight, the interactive calculator also enforces a max payload per pallet.

Plan this carton in the calculator →

Opens the free tool with 28 × 22 × 22 in on the US 48×40 pallet prefilled.

Nearby carton sizes on the US 48×40 pallet

Computed by the PalletTool engine, the same deterministic solver behind the free calculator. Published by Eastwest Medico ApS, Copenhagen, a company that loads real pallets for humanitarian shipments. Not AI-written text, every number on this page comes from the computation above.

Last computed: July 25, 2026